APPLICATIONS
Industrial Expert in Melamine Foam Production
Aerospace
Melamine insulation foam is widely used in aerospace due to its excellent thermal insulation and lightweight properties. It is often used as the insulation layer of spacecraft, effectively reducing the heat impact on the spacecraft during re-entry into the atmosphere, protecting the spacecraft and its payload from high temperatures. Additionally, melamine insulation cotton can be used for internal insulation of aircraft, such as cabin insulation material, ensuring the stability and comfort of the cabin temperature. In extreme environments such as Mars exploration, this material's application is crucial as it helps the spacecraft maintain stability under extreme temperatures, ensuring the smooth completion of various tasks.
High-Speed Rail Anti-Freezing
In high-speed rail transport, melamine foam is widely used as the insulation and anti-freezing layer of the carriage. Its high-efficiency thermal insulation performance can effectively reduce the temperature difference between the inside and outside of the carriage, enhancing passenger comfort. Melamine foam is lightweight, soft, and easy to install, not adding to the train's weight, thereby improving the efficiency of high-speed rail operations. Its strong durability ensures it can maintain excellent thermal insulation for long periods, meeting the demands of high-speed trains running for extended periods at high speeds.
New Energy Battery Thermal Layer
Aerogel felt based on a melamine foam matrix is an innovative solution in the new energy battery field. With the development of new energy vehicles, the battery, as a core component, has higher requirements for performance and safety. Aerogel felt, as an improved material of melamine foam, shows great potential in new energy battery applications. Derived from melamine foam, is an advanced material for new energy batteries. It offers ultra-low thermal conductivity, effectively insulating battery packs to prevent heat spread and improve safety. Its high adsorption capacity helps stabilize electrolytes, reducing leakage risks and extending battery life. This makes it ideal for enhancing performance and safety in electric vehicles and energy storage systems.
Pipe Insulation
In industrial production, various pipelines transporting media may have high or low temperatures and require insulation treatment to ensure the stable transport of the media. Melamine foam, as an excellent insulation material, is widely used as a pipeline insulation layer. Its high-efficiency thermal insulation performance can effectively reduce media temperature loss, improving pipeline transport efficiency and reducing energy consumption. Melamine foam is inherently flame-retardant, enhancing safety in high-temperature environments. Easy to install on complex pipe layouts without adding structural load. And withstands corrosive media, ensuring long-term durability in harsh industrial conditions.
Duct Silencing
In building air conditioning systems, ducts are channels for hot or cold air, but airflow in the ducts can generate noise. Melamine foam, as an excellent sound insulation material, is often used as a silencing layer inside ducts. Covering the ducts with melamine foam can effectively absorb noise, reducing the noise generated during air conditioning system operation, and enhancing indoor environmental comfort. The material's lightweight yet durable nature allows easy installation without overburdening the duct structure. Unlike fibrous insulation, melamine foam won't shed particles into the airstream, maintaining indoor air quality. Its hydrophobic properties prevent moisture absorption, avoiding mold growth while preserving acoustic performance.
Automotive Noise Reduction
In car interiors, engine noise and road friction can generate noise, affecting the ride experience. Melamine foam is widely used as an internal sound insulation layer in cars, absorbing and isolating noise. Adding melamine foam to car sound insulation cotton can significantly reduce the noise level inside the car, enhancing ride comfort. Melamine foam has become a preferred material for automotive noise control due to its exceptional sound absorption properties across the critical 500-4000Hz frequency range where most engine and road noise occurs. The material's cellular structure provides superior noise reduction compared to traditional bitumen-based solutions, with up to 30% better sound absorption at half the weight.
Sound Barrier Silencing
On highways and other traffic arteries, sound barriers are often constructed to reduce the impact of traffic noise on surrounding residents. Melamine foam has excellent sound absorption performance and can effectively reduce the propagation of sound waves, making it widely used in sound barrier manufacturing. Its lightweight material and easy processing characteristics make sound barrier installation and maintenance more convenient. Highway sound barriers incorporating melamine foam provide superior noise reduction for surrounding communities. The foam's unique porous structure effectively absorbs and dissipates sound energy across a wide frequency range, particularly targeting the low-frequency rumble of heavy trucks.
Venue Acoustics
In stadiums, theaters, and other venues, acoustic treatment is often required to improve sound quality and reduce noise. Melamine foam, as an excellent sound-absorbing material, can effectively absorb echoes and noise in the venue, improving sound quality. Its soft texture and easy installation characteristics make acoustic treatment in venues more convenient. Melamine foam has become an essential acoustic treatment solution for performance venues due to its superior sound absorption coefficients (typically 0.8-0.95 NRC across speech and music frequencies).
Wind Tunnel Acoustics
Wind tunnels are used in the aerospace field to simulate airflow conditions under different flight states, but noise can be generated inside wind tunnels. To reduce the impact of wind tunnel noise on experimental results, acoustic treatment is often required inside wind tunnels. Melamine foam, with its excellent sound absorption performance, is commonly used as a sound-absorbing material in wind tunnels, effectively reducing noise levels and ensuring the accuracy of experimental data.
Vibration Control
In mechanical equipment and transportation tools, vibrations can affect equipment stability and comfort. Besides excellent thermal insulation and sound insulation properties, melamine foam also has certain cushioning and vibration absorption capabilities. Therefore, it is often used as a vibration control material to reduce vibrations generated during the operation of mechanical equipment and transportation tools, improving equipment stability and ride comfort.
Air Conditioning Noise Reduction
Melamine foam plays an important role in air conditioning and fan noise reduction. It can be used as an internal sound insulation material for air conditioning systems, installed inside the air conditioning box or around ducts. This effectively absorbs and isolates noise generated during air conditioning operation, reducing noise transmission to indoor spaces and enhancing indoor environmental comfort.